This grilled Italian sausage sandwich is a perfect blend of savory flavors and textures. The juicy Italian sausages are grilled to perfection, paired with sautéed bell peppers and onions, and topped with warm marinara sauce and melted mozzarella cheese. All of this deliciousness is nestled in a toasted hoagie roll, making it an irresistible meal for any occasion.
While most of the ingredients for this recipe are common, you might need to pay attention to the Italian sausages and hoagie rolls. Italian sausages can be found in the meat section, often near other types of sausages or ground meats. Hoagie rolls are typically located in the bakery section or bread aisle. Make sure to get fresh bell peppers and onions from the produce section.

Ingredients For Grilled Italian Sausage Sandwich Recipe
Italian sausages: These are the star of the sandwich, providing a rich and savory flavor. Look for sausages that are fresh and high-quality.
Hoagie rolls: These rolls are perfect for holding all the delicious ingredients together. They should be soft on the inside and slightly crispy on the outside when toasted.
Marinara sauce: This sauce adds a tangy and slightly sweet flavor to the sandwich. Use a good-quality marinara sauce for the best results.
Mozzarella cheese: Shredded mozzarella melts beautifully over the hot sausages and marinara sauce, adding a creamy texture.
Green bell pepper: Sliced and sautéed, these peppers add a fresh and slightly sweet flavor to the sandwich.
Onion: Sautéed onions add a rich and slightly sweet flavor that complements the other ingredients perfectly.
Technique Tip for This Recipe
When grilling sausages, ensure you use medium-high heat to achieve a nice char without burning. To check if the sausages are fully cooked, use a meat thermometer; they should reach an internal temperature of 160°F. For the sautéed peppers and onions, cook them until they are tender but still slightly crisp to add a delightful texture contrast to the sandwich. Toasting the hoagie rolls on the grill not only adds flavor but also helps them hold up better against the marinara sauce. For an extra touch, you can melt the mozzarella cheese on top of the assembled sandwich by placing it back on the grill for a minute with the lid closed.
Suggested Side Dishes
Alternative Ingredients
italian sausages - Substitute with chicken sausages: Chicken sausages are a leaner option and can provide a similar flavor profile, especially if seasoned with Italian herbs.
italian sausages - Substitute with vegetarian sausages: For a vegetarian option, use plant-based sausages that mimic the taste and texture of Italian sausages.
split hoagie rolls - Substitute with whole wheat rolls: Whole wheat rolls offer more fiber and nutrients while still providing a sturdy base for the sandwich.
split hoagie rolls - Substitute with gluten-free rolls: For those with gluten intolerance, gluten-free rolls are a suitable alternative.
warmed marinara sauce - Substitute with pesto sauce: Pesto sauce offers a different but equally delicious flavor, with a fresh and herby taste.
warmed marinara sauce - Substitute with salsa: Salsa can add a spicy and tangy twist to the sandwich, providing a different flavor profile.
shredded mozzarella cheese - Substitute with provolone cheese: Provolone cheese melts well and has a mild flavor that complements the other ingredients.
shredded mozzarella cheese - Substitute with vegan cheese: For a dairy-free option, use vegan cheese that melts well and has a similar texture to mozzarella.
sliced green bell pepper - Substitute with sliced red bell pepper: Red bell peppers are sweeter and can add a different color and flavor to the sandwich.
sliced green bell pepper - Substitute with sliced zucchini: Zucchini provides a similar texture and can be grilled to add a smoky flavor.
sliced onion - Substitute with caramelized onions: Caramelized onions add a sweet and rich flavor that enhances the overall taste of the sandwich.
sliced onion - Substitute with shallots: Shallots have a milder and slightly sweeter taste compared to regular onions, providing a subtle flavor change.
Other Alternative Recipes Similar to This Sandwich
How to Store or Freeze This Sandwich
Allow the grilled sausages and sautéed vegetables to cool completely before storing. This prevents condensation, which can make the bread soggy.
For short-term storage, place the cooled sausages and vegetables in an airtight container. Store the hoagie rolls separately in a resealable plastic bag to maintain their texture.
If you plan to store the sandwiches for more than a day, consider wrapping each component separately in aluminum foil or plastic wrap. This helps preserve the individual flavors and textures.
To freeze, wrap each sausage individually in plastic wrap, then place them in a freezer-safe bag. Do the same for the sautéed peppers and onions. Label the bags with the date to keep track of freshness.
Store the hoagie rolls in a separate freezer-safe bag. You can also freeze the marinara sauce in a small airtight container or ice cube trays for easy portioning.
When ready to reheat, thaw the components in the refrigerator overnight. This gradual thawing helps maintain the quality of the ingredients.
To reheat, warm the sausages in a preheated oven at 350°F (175°C) for about 10-15 minutes, or until heated through. Alternatively, you can microwave them on a microwave-safe plate for 1-2 minutes.
Reheat the sautéed vegetables in a skillet over medium heat until warmed through. Toast the hoagie rolls in the oven or on a skillet until they regain their crispness.
Assemble the sandwiches as per the original recipe, adding the marinara sauce and shredded mozzarella cheese just before serving. Enjoy your deliciously revived grilled Italian sausage sandwiches!
How to Reheat Leftovers
Preheat your oven to 350°F. Wrap each sandwich in aluminum foil to retain moisture. Place them on a baking sheet and heat for about 15-20 minutes, or until the sausages are warmed through and the cheese is melted.
If you prefer a quicker method, use a microwave. Place the sandwich on a microwave-safe plate and cover it with a damp paper towel to keep the bread from drying out. Heat on medium power for 1-2 minutes, checking to ensure the sausages are heated through.
For a crispy bread, use a toaster oven. Preheat to 350°F and place the sandwich directly on the rack or a baking sheet. Heat for 10-15 minutes, or until the sausages are hot and the bread is toasty.
If you have an air fryer, preheat it to 350°F. Place the sandwich in the basket and heat for about 5-7 minutes. This method will give you a crispy exterior while keeping the sausages juicy.
For stovetop reheating, use a skillet over medium heat. Wrap the sandwich in aluminum foil and place it in the skillet. Cover with a lid and heat for about 10 minutes, flipping halfway through to ensure even heating.
Best Tools for This Recipe
Grill: Used to cook the sausages to perfection, giving them a nice char and smoky flavor.
Pan: Essential for sautéing the bell pepper and onion until they are tender and flavorful.
Tongs: Handy for turning the sausages on the grill to ensure they cook evenly.
Spatula: Useful for stirring and flipping the bell pepper and onion in the pan.
Cutting board: Provides a safe surface for slicing the green bell pepper and onion.
Knife: Necessary for slicing the green bell pepper and onion.
Bowl: Can be used to hold the shredded mozzarella cheese and keep it within easy reach.
Grill brush: Helps to clean the grill grates before cooking the sausages.
Meat thermometer: Ensures the sausages are fully cooked by checking their internal temperature.
Serving platter: Ideal for assembling and presenting the sandwiches before serving.
Spoon: Useful for spreading the warmed marinara sauce onto the sausages.
Cheese grater: If you need to shred the mozzarella cheese yourself.
How to Save Time on This Recipe
Pre-cook sausages: Grill or cook the italian sausages ahead of time and store them in the fridge. Reheat when ready to assemble.
Use pre-sliced veggies: Buy sliced green bell pepper and sliced onion from the store to save prep time.
Ready-made marinara: Opt for warmed marinara sauce from a jar instead of making your own.
Shredded cheese: Purchase shredded mozzarella cheese to avoid grating it yourself.
Batch toasting: Toast all split hoagie rolls at once on the grill to save time.

Grilled Italian Sausage Sandwich Recipe
Ingredients
Main Ingredients
- 4 Italian sausages
- 4 Hoagie rolls split
- 1 cup Marinara sauce warmed
- 1 cup Shredded mozzarella cheese
- 1 Green bell pepper sliced
- 1 Onion sliced
Instructions
- Preheat grill to medium-high heat.
- Grill the sausages for about 10-12 minutes, turning occasionally, until fully cooked.
- While sausages are grilling, sauté the bell pepper and onion in a pan until tender.
- Toast the hoagie rolls on the grill for 1-2 minutes until lightly browned.
- Assemble the sandwiches by placing a sausage in each roll, topping with marinara sauce, sautéed peppers and onions, and shredded mozzarella cheese.
- Serve immediately and enjoy!
Nutritional Value
Keywords
Suggested Appetizers and Desserts
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